Wearable electronics are becoming an important part of modern technology. Smartwatches, fitness trackers, health-monitoring patches and smart clothing can continuously collect information from the human body. These devices can monitor signals such as heart rate, body movement, temperature and other important biological information.
However, one major challenge remains: comfort.
Many wearable electronic devices are worn directly on the skin for long periods. If they are not breathable, sweat and moisture can become trapped between the device and the skin. This can cause discomfort, skin irritation and reduced performance. Sweat can also interfere with electronic signals, making it more difficult for the device to accurately monitor the body.
Scientists have now developed a new approach that could help solve these problems. Researchers led by Zhang and their team have introduced a new type of moisture-permeable wearable electronic system based on a technology called a three-dimensional liquid diode, or 3D LD.
The technology could help create wearable electronics that are more breathable, comfortable and capable of working reliably even when the wearer is sweating.
The Challenge of Making Wearable Electronics Breathable
Traditional wearable electronics are often designed with protective layers that help shield electronic components from moisture and environmental damage. While these layers can protect the device, they can also reduce breathability.
This creates a difficult engineering problem.
A wearable device needs to be:
Comfortable for long-term use
Breathable and capable of releasing moisture
Resistant to sweat
Reliable during physical activity
Capable of continuously monitoring biological signals
Strong enough to protect its electronic components
Existing research has mainly focused on developing breathable electrodes and permeable materials. However, creating a complete wearable electronic system that combines breathable materials with circuits, electronic components and protective structures has been much more difficult.
In simple terms, making one breathable part is possible. Making the entire electronic system breathable and functional is the real challenge.
A Smart System That Moves Sweat Away From the Skin
The new technology uses a 3D liquid diode to manage sweat and moisture.
The system is designed with areas that have different levels of water-attracting and water-repelling properties. This carefully designed difference in surface wettability creates a one-way pathway for liquid movement.
As a result, sweat can be transported from the skin toward an outlet without requiring an external pump or additional power source.
The system essentially acts like a tiny, built-in liquid transportation network.
According to the researchers, the 3D liquid diode can move sweat at a maximum flow rate of 11.6 millilitres per square centimetre per minute. This is approximately 4,000 times greater than the physiological sweat rate produced during exercise.
This extremely high fluid-handling capability is important because it means the system can quickly remove sweat from the skin, even during intense physical activity.
Better Comfort During Long-Term Wear
One of the biggest advantages of this technology is improved comfort.
When sweat becomes trapped under a wearable device, the skin can feel wet, hot and uncomfortable. Over time, this may also cause irritation. By continuously directing sweat away from the skin, the new system can help maintain a more comfortable skin environment.
The technology also supports moisture exchange, allowing the wearable system to remain more breathable.
This could be especially useful for devices designed for long-term health monitoring. For example, future wearable electronics could potentially be worn for extended periods while continuously tracking important biological signals without causing as much discomfort as conventional devices.
Reliable Signals Even When the User Is Sweating
Sweat does not only create a comfort problem. It can also affect the performance of electronic sensors.
Moisture can interfere with contact between the device and the skin, change electrical conditions and make signal readings less stable. This can be a serious issue for wearable devices that need to monitor biological signals accurately.
The new 3D liquid diode system helps address this challenge by efficiently managing sweat.
The researchers found that the system maintained stable signal-reading behaviour even under sweating conditions. This means the wearable electronics can continue collecting useful information while the user is physically active.
For applications such as fitness monitoring, medical observation and human-machine interaction, reliable signals are extremely important.
A Detachable Design Could Reduce Electronic Waste
Another interesting feature of the technology is its detachable design.
The system includes a replaceable substrate that can help discharge vapour and sweat. Importantly, the soft electronic circuitry can be separated from this part and reused.
This approach could make wearable electronics more sustainable.
At present, many wearable devices are discarded when one part becomes damaged, worn out or unsuitable for continued use. If the electronic components can be reused while only the moisture-management layer is replaced, the overall amount of waste could be reduced.
This could also lower costs over time.
Instead of replacing the entire wearable electronic system, users may only need to replace the part that comes into direct contact with sweat and moisture.
Applications in Skin Electronics and Smart Textiles
The researchers demonstrated the technology in two important areas: skin-integrated electronics and textile-integrated electronics.
Skin-integrated electronics are devices designed to closely attach to the human body. They can be used for monitoring biological signals and studying human movement.
Textile-integrated electronics, on the other hand, are incorporated into fabrics and clothing. These systems could eventually become part of smart shirts, fitness clothing and other wearable technologies.
The ability to integrate the same fundamental moisture-management technology into both skin-based and textile-based systems demonstrates its versatility.
This could open the door to more advanced wearable devices that are not only functional but also more comfortable for everyday use.
A Step Toward More Practical Wearable Technology
The development of breathable wearable electronics represents an important step toward making smart devices more practical.
The future of wearable technology is likely to involve devices that people can wear for hours, days or even longer periods. For this to happen, comfort and breathability will be just as important as electronic performance.
The new 3D liquid diode approach offers a promising solution by combining several important features in one system:
High breathability
Rapid sweat removal
Stable electronic performance
Improved user comfort
Reusable electronic components
Reduced waste
Potential for large-scale wearable applications
While more development may still be needed before such systems become common in everyday consumer products, the technology shows how advanced material design and electronics can work together to solve real-world problems.
The Future of Wearables May Be More Comfortable
Wearable electronics are becoming increasingly important in healthcare, sports, fitness and daily life. But for these devices to become truly useful, they must be comfortable enough to wear for long periods.
The new moisture-permeable wearable system developed by Zhang and the research team could help bring that vision closer to reality.
By using a three-dimensional liquid diode to automatically transport sweat away from the skin, the technology combines breathability, comfort and reliable electronic performance. Its detachable design could also make future wearable devices more sustainable and cost-effective.
Ultimately, this research points toward a future where wearable electronics are not simply devices placed on the body. Instead, they could become comfortable, breathable and intelligent systems that work naturally with the human body—even during intense physical activity.
Reference: Zhang, B., Li, J., Zhou, J. et al. A three-dimensional liquid diode for soft, integrated permeable electronics. Nature 628, 84–92 (2024). https://doi.org/10.1038/s41586-024-07161-1

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